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Mysteries of Science

Mysteries of Science is authored by Dr. Ken Gilleo

Ken Gilleo Dr. Gilleo is a chemist, inventor and general problem solver.

Ken's been tracking industrial forensics and collecting case histories for decades. These cases are taken from the vast world of industry and commercial enteprise.

We hope you enjoy these case histories and you need not be an engineer or scientist to understand the problem and to appreciate the solutions.

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www.et-trends.com

Mystery Circles On Metallized Film

Mystery Circles On Metallized Film
One afternoon big round blank spots in a roll of metalized film were detected. Were the defects in the film-coating process?
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Details

Bright film is that attractive wrapper used to make potato chip bags and all kinds of food packaging we see around us everyday. It's cheap to produce, good-looking, and the ultra-thin aluminum coating keeps food fresh by sealing out oxygen, bacteria and mold.

The 3M Company factory in Minnesota manufactures bright metallized film. We will step back to 1972 and look at the metallizing process. The process begins when a jumbo roll of plastic film is loaded into a huge vacuum metallizing chamber called a bell. The heavy cast metal chamber looks like some kind of under water submersible.

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